• Skip to main content
  • Skip to header right navigation
  • Skip to after header navigation
  • Skip to site footer
ERDCWERX Logo

ERDC Innovation

  • About
  • Featured ERDC Technologies
  • License with ERDC
  • ERDC Inventors
  • Industry Impact
  • Contact
  • Construction
  • Electronics & Sensors
  • Environment & Energy
  • Materials
  • Protective Structures & Systems
  • Software
  • Register for I2M Patent Showcase in Champaign, IL – August 14, 2025
Home » Technologies » Carbon Nanotubes Engineered for Stability and Scalability

Carbon Nanotubes Engineered for Stability and Scalability


Scalable, Non-Destructive Biological Fabrication Method for Single-Wall Carbon Nanotubes (SWNTs)


Microscope image of ligase-carbon nanotubes (CNTs)
Microscope image of ligase-carbon nanotubes (CNTs)

Carbon nanotubes (CNTs) — particularly SWNTs — have exceptional mechanical, thermal, and electrical properties, making them ideal for numerous applications. However, their practical use is limited because of poor solubility and a tendency to aggregate, which makes them difficult to align and form into larger structures. There are currently no efficient methods for assembling CNTs, and existing chemical approaches often damage their desirable properties.

This technology uses a biological fabrication method to assemble carbon nanotubes into visible structures—without damaging them. Ultrasonication is used to wrap short DNA strands around SWNTs, making them more water soluble and stable. The reaction takes place in a heated water bath at 60°C, using adenosine triphosphate (ATP) as an energy source and DNA ligase as the enzyme catalyst. The DNA ligase links DNA strands from different nanotubes, effectively cross-linking the nanotubes through their DNA coatings.

This process results in millimeter-sized aggregates that are visible to the naked eye and enables scale-up from nanoscale individual tubes to macroscopic structures. The structures can be selectively disassembled using the DNase I enzyme, which cleaves the DNA linkages, reducing aggregate size by 100-200-fold.

This biological fabrication method enables direct assembly of CNT-based nanostructures. 

Benefits:

  • Non-Destructive: Uses non-covalent DNA binding to preserve the CNT properties
  • Controllable and Reversible: Provides precise control over assembly
  • Water-Based: Is an environmentally friendly option.
  • Versatile: Can be used to aggregate any type of CNTs
  • Thermal Management: Offers excellent thermal conductivity

Applications:

  • Structural Materials
  • Flexible Electronics
  • Mechanical Components
SWNT enzymatic aggregate formation in 1.5 mL micro-centrifuge tubes: (A) Photograph of ligation reaction with ligase added; (B) light microscopy image of ligase amended sample at 10X magnification; (C) photograph of ligation reaction without the addition of ligase; (D) light microscopy image of ligase unamended control at 50X magnification; (E) photograph of ligated sample after the addition of deoxyribonuclease (DNase I); and (F) light microscopy image of ligated samples after endonuclease amendment at 50X magnification.  Scale bars in images (A), (C), and (E) represent 5 mm.  Scale bars in images (B) equals 40 mm and (D) and (F) represent 8 mm.
Wet-cell TEM of ligated ssDNA-functionalized SWNT: (A) Ligated ssDNA-functionalized SWNT; and (B) control reaction without the addition of ligase.  Scale bars represent 0.4 mm.

Patents

  • US10526628B2

Resources

  • Langmuir Letter

Technology Category

Construction, Electronics & Sensors, Materials

Tags

Biological Nanotube Processing, Carbon Nanotube Assembly, Carbon Nanotubes, CNT, Macroscopic Carbon Nanotube Structures, Nanotube Property Preservation, Scalable CNT Manufacturing, Single-Wall Carbon Nanotubes, SWNT

Affiliated Lab

Construction Engineering Research Laboratory

Contact us about this technology

  • This field is hidden when viewing the form

Quick Links

  • About Us
  • License with ERDC
  • Industry Impact
  • Contact Us

Contact Details

ERDCWERX
1622 Washington Street, Suite 300
Vicksburg, MS 39180

Phone: 601-501-7660

Connect

 JOIN OUR ECOSYSTEM

Copyright © 2025 · ERDC Innovation